MODEL G059210"x18" Metal Cutting BandsawOWNER'S MANUALCOPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANU
-8-G0592 Metal Cutting Bandsaw4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage.
G0592 Metal Cutting Bandsaw-9-7. ONLY ALLOW TRAINED AND PROP-ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructi
-10-G0592 Metal Cutting BandsawAdditional Safety Instructions for Metal Cutting Bandsaws8. FIRE HAZARD. Use EXTREME CAUTION if cutting magnesium. Usi
G0592 Metal Cutting Bandsaw-11-Serious personal injury could occur if you connect the machine to the power source before you have complete
-12-G0592 Metal Cutting BandsawThe Model G0592 was carefully packed when it left our warehouse. If you discover the machine is damaged after you
G0592 Metal Cutting Bandsaw-13-InventoryAfter all the parts have been removed from the crate, you should have the following items:Box 1: (Fig
-14-G0592 Metal Cutting BandsawHardware Recognition Chart
G0592 Metal Cutting Bandsaw-15-Figure 5. Minimum working clearances.Floor LoadRefer to the Machine Data Sheet for the weight and footprint specifica
-16-G0592 Metal Cutting BandsawMoving & Placing Base UnitUse a forklift and straps rated for the machine weight to lift the machine off th
G0592 Metal Cutting Bandsaw-17-Shipping Bracket WorkstopFigure 8. Shipping bracket.A bracket has been installed to keep the saw in alignment during
-18-G0592 Metal Cutting BandsawChip Trays & Splash GuardComponents and Hardware Needed: QtyUpper Chip Tray ...
G0592 Metal Cutting Bandsaw-19-The adjustments listed below have been per-formed at the factory. However, because of the many variables i
-20-G0592 Metal Cutting BandsawDamage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Alway
G0592 Metal Cutting Bandsaw-21-4. Pull the vise all the way to the opposite side of the base and lock it in position (see Figure 16).5. Install the
-22-G0592 Metal Cutting BandsawCutting AngleThe G0592 has a locking turret that can be adjust-ed to 60° clockwise to 45° counterclockwise.To change th
G0592 Metal Cutting Bandsaw-23-Blade SelectionThe Model G0592 uses 132" x 1" bandsaw blades.Selecting the right blade for the job
-24-G0592 Metal Cutting BandsawThe table shown in Figure 22 is a sampling of speed rates for various materials. Use these as a guideline.The
G0592 Metal Cutting Bandsaw-25-Blade GuidesThe rear blade guide should be as close to the workpiece as possible. This will help ensure s
-26-G0592 Metal Cutting BandsawFigure 26. Coolant system reservoir and cover.4. Adjust the valves on the coolant hoses to control the flow
G0592 Metal Cutting Bandsaw-27-The following tips will help you safely and effec-tively operate your bandsaw, and help you get the maximum life out of
Table of ContentsINTRODUCTION ...
-28-G0592 Metal Cutting BandsawFigure 30. BladesSECTION 5: ACCESSORIESFigure 31. H5408 Blade Tensioning Gauge.H5408—Blade Tensioning GaugeThe Blade Te
G0592 Metal Cutting Bandsaw-29-Figure 35. Our most popular safety glasses.G7984—Face ShieldH1298—Dust Sealed Safety GlassesH1300—UV Blocking, Clear Sa
-30-G0592 Metal Cutting BandsawAlways disconnect power to the machine before performing maintenance. Failure to do this may result in serious p
G0592 Metal Cutting Bandsaw-31-Figure 39. Gear box lubrication.Fill CapSight Glass5. Replace the drain plug, then lower the bow to its lowest positio
-32-G0592 Metal Cutting BandsawReview the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replac
G0592 Metal Cutting Bandsaw-33-SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTIONMachine is loud when cutting or bogs down in the cut.1. Excessive feed rate.2.
-34-G0592 Metal Cutting BandsawBlade ChangeBlades should be changed when they become dull, damaged, or when you are using materials that requi
G0592 Metal Cutting Bandsaw-35- Note: It is sometimes possible to flip the blade inside out, in which case the blade will be installed in the
-36-G0592 Metal Cutting BandsawThe blade guide bearings are adjusted at the fac-tory but may need adjustment depending on the use of your bandsaw.
G0592 Metal Cutting Bandsaw-37-Electrical ComponentsFigure 48. Limit switch.Figure 51. Pump motor wiring.Figure 50. Control panel wiring.Figure 49. Ju
SECTION 6: MAINTENANCE ... 30Schedule ...
-38-G0592 Metal Cutting BandsawElectrical ComponentsFigure 52. G0592 Contactor & relay electrical box.ContactorRelayTransformerTerminal Block
G0592 Metal Cutting Bandsaw-39-
-40-G0592 Metal Cutting BandsawBase Parts Break
G0592 Metal Cutting Bandsaw-41-Base Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1 P0592001 STAND 18 P0592018 FILTER SCREEN1-2 P0592001-2 ST
-42-G0592 Metal Cutting Bandsaw
G0592 Metal Cutting Bandsaw-43-Swivel Base Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION100 P05920100 CYLINDER LOWER SUPPORT 133 P05920133 S
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G0592 Metal Cutting Bandsaw-45-Vise Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION200 P05920200 FIXED SHAFT 225 P05920225 NAME PLATE201 PLW06
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G0592 Metal Cutting Bandsaw-47-Bow Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION400 P05920400 GREASE FITTING 417 PK61M KEY 7 X 7 X 30401 P05
G0592 Metal Cutting Bandsaw-3-If you have any comments regarding this manual, please write to us at the address below:Grizzly Industrial, Inc.C/O Tech
-48-G0592 Metal Cutting Bandsaw
G0592 Metal Cutting Bandsaw-49-Blade Tension & Motor Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION450 P05920450 COLUMN 482 P05920482 SHA
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G0592 Metal Cutting Bandsaw-51-Blade Guides Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION550 P0592550 BEARING SHAFT ASSY 570 PSS01M SET SCR
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G0592 Metal Cutting Bandsaw-53-REF PART # DESCRIPTION REF PART # DESCRIPTION700 P05920700 TOOTH SELECTION LABEL 713-7 P0592713-7 POWER LIGHT701 PSB100
-54-G0592 Metal Cutting BandsawGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date
-4-G0592 Metal Cutting BandsawMachine Data SheetMODEL G0592 10" X 18" METAL CUTTING BANDSAWCustomer Service #: (570) 546-9663 • To Order Ca
G0592 Metal Cutting Bandsaw-5- Cutting Capacities Angle Cuts ...
-6-G0592 Metal Cutting BandsawFigure 1. G0592 Machine Identification.A. Blade Tension HandleB. Lift HandleC. Vise HandwheelD. Coolant PanE. Work
G0592 Metal Cutting Bandsaw-7-Control PanelA. Coolant Pump Switch: Turns the coolant pump ON.B. EMERGENCY STOP/OFF Button: Interrupts power to
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